embroidered hats

How to Buy Custom Embroidered Hats

Do you want to buy custom embroidered hats? Custom embroidered hats will give your business a promotional boost. This is not to mention that embroidered hats will look good on you and your prospective clients. Purchasing the ideal custom embroidered hat can be a daunting task due to the many choices available to you. However, you can easily find the right option when you have all the information you need. This guide will walk you through the process and help you get started. Let’s review!


There are various types of hats on the market, and each hat has its own unique style. Here are some common looks to choose from when you’re considering placing an order:

Baseball Hats

These types of hats have an adjustable strap in the back to set the size. They are the go-to option for many people because they can accommodate almost everyone. You can place your logo on the front of these hats to ensure it’s highly visible.

Flexfit Hats

Unlike classic baseball hats, Flexfit hats use an elastic band to adjust the size of the cap. The good news is that they fit more than 90% of the population. Although, it might not be the ideal option for you if you have a small head. You can still purchase a youth size or women-specific hat. It’s always best to use the size chart to buy the right fit for you.

Trucker Hats

These hats have a foam or twill front and a mesh back with plastic adjustment straps. Trucker hats are the go-to option for many people during the summer months because the mesh back provides ultimate ventilation, while the foam wicks away sweat. They are also easy to pick since they do not have a center seam. And, of course, trucker hats offer protection from the sun.


Visors have a loop around the neck that can be adjusted. The good thing about this style is that it seems to fit everyone. They are also a great option during the summer because they do not have a crown. Most people prefer to wear them during outdoor activities, like golfing and tennis.

Bucket Hats

The bucket hat is another summer custom embroidered hat option that you can consider. This hat offers protection from the sun because it is broad. It also has a nice vintage appeal.


Beanies are another custom embroidered hat option that you should consider. They provide warmth and comfort all year round. Because they’re warm, you can turn to beanies when you want to push your Christmas sales.

Related Content: Custom Apparel Trends of 2020


Of course, style is not the only thing that matters when it comes to custom embroidered hats. It’s also important to think about the materials being used to make your hat design before you place an online order. Here are some of the most popular materials people use to create custom embroidered hats.

Cotton Twill and Cotton Blends

Cotton is the most commonly used material for hats. It is often combined with polyester in order to produce durable fabrics that perform well.

Wicking Fabrics

These materials are used to make several kinds of embroidered hats. It evaporates moisture quickly to keep the user cool and dry. This is great for people who play sports.

Mesh Fabric

Mesh fabric is often made of polyester. Mesh fabric is woven with large holes to allow for extra ventilation.


This fabric material is lightweight, soft, and warm. It should be your preferred choice if you want a hat that has superior insulating properties in the cold.

Acrylic Yarn

Several people prefer this yarn because it’s both cheap and easy to clean. Additionally, acrylic yarn is more resistant to stains. It is not the ideal material for a hat you plan to wear during strenuous activity because it will make you sweat. Nonetheless, it holds dye well and maintains its shape even after repeated washings.


Custom embroidered hats made from natural animal fibers retain heat even when it’s cold. Further, these embroidered hat options are easy to clean and durable.

Adjustment Methods

The method used to adjust the size of the hat is key to its functionality. If you want to buy custom embroidered hats, here is a breakdown of the three methods used to adjust the size of most popular hats:

Strap and Buckle

Straps and buckles offer a wide degree of adjustment possibilities. Moreover, the metal buckles add to the beauty of the hat.

Hook and Loop Velcro

This method holds up very well over time. It’s a very durable option. It’s one of the most popular adjustment materials for hats.

Plastic Snap

Plastic snaps are common in snapbacks. They are easy to adjust and, often, very affordable.

The Process

Custom embroidery is a specialized process. This process uses a professional industrial sewing machine that can work on several custom hats at a time. In most cases, they lay down over 100 stitches per minute. Most machine-embroidered logos use a thread known as rayon. It is the go-to option for many people because of its bright colors and attractive sheen.

Related Content: Ensuring High Quality Logo Embroidery – An Embroidery Design Studio Checklist


You should think about your goals when choosing colors for the embroidered hats you want to order. For instance, go with the colors of your brand if you have brand colors. Bright shades will be ideal for you if you want maximum visibility. The best thing you can do is to contact an expert before you make the final decision.

Let’s Talk

When you buy custom embroidered hats, you can give them away as gifts to prospective clients. Your business can also use embroidered hats to stand out from the rest and to promote your unique brand.

When you’re ready to learn more or place an order, contact us at BYOG. We’re here to help you through the design process, so feel free to give us a call at (925) 829-3950. Or read testimonials by clicking here.

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